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Industrial IoT Solution

Factory IoT Monitoring

An enterprise-grade industrial monitoring platform for real-time visibility into factory operations.

-45%

reporting Delay

+30%

accuracy

-25%

downtime

Factory IoT Monitoring

Project Overview

An enterprise-grade industrial monitoring platform providing real-time visibility into factory operations, energy consumption, machine health, and production metrics across multiple manufacturing facilities.

The Challenge

Manufacturing facilities lacked centralized visibility into equipment performance, leading to unexpected downtime, energy waste, and delayed incident response. Data was siloed across legacy SCADA systems with no unified reporting or predictive maintenance capabilities.

Our Solution

Designed and deployed a comprehensive IoT monitoring solution using Node-RED for data orchestration, InfluxDB for time-series storage, and Grafana for real-time visualization. Implemented MQTT and OPC-UA protocols for seamless integration with existing industrial equipment.

Real-time machine status monitoring
Energy consumption analytics and optimization
Predictive maintenance alerts
Custom KPI dashboards per facility
Historical trend analysis
Automated incident reporting

Technical Architecture

Edge-to-Cloud
Time-Series Database
Event-Driven Alerts
Modbus RTU Integration

Tangible Results

-45%Real-time data access
Reporting Delays
+30%Automated collection
Data Accuracy
25%With predictive alerts
Downtime Reduction
18%Through optimization
Energy Savings

Technologies Used

Node-REDInfluxDBGrafanaSCADAMQTTOPC-UAPythonFastAPIDocker

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